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Denial of Motor Vehicle Defect Petition DP25-001

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Summary

NHTSA's Office of Defects Investigation denied petition DP25-001 requesting a safety defect investigation into alleged premature degradation and detachment of plastic underbody shields on MY 2020 Ford Explorer vehicles. After conducting a technical review, ODI concluded that the issues raised do not warrant a defect investigation at this time. The petition was submitted by Mr. Luis Armando Vega on August 14, 2025.

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What changed

NHTSA denied a defect petition (DP25-001) requesting investigation into alleged premature degradation, sagging, and potential detachment of underbody shields on Model Year 2020 Ford Explorer vehicles. The petition alleged road debris hazards, excessive noise, and vibration under normal usage conditions. After technical review, NHTSA concluded the issues do not warrant a defect investigation at this time.

Affected parties, particularly owners of 2020 Ford Explorer vehicles experiencing similar underbody shield issues, should note that this denial means no NHTSA investigation will be initiated based on this petition. Vehicle owners may still pursue remedies through Ford Motor Company directly. The denial does not affect any other Ford models or vehicle safety standards.

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Apr 14, 2026

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Notice

Denial of Motor Vehicle Defect Petition, DP25-001

A Notice by the National Highway Traffic Safety Administration on 04/14/2026

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  • Public Inspection Published Document: 2026-07144 (91 FR 19270) Document Headings ###### Department of Transportation
National Highway Traffic Safety Administration
  1. [Docket No. NHTSA-2026-0925]

AGENCY:

National Highway Traffic Safety Administration (NHTSA), Department of Transportation.

ACTION:

Denial of a petition for a defect investigation.

SUMMARY:

This notice sets forth the reasons for the denial of a defect petition (DP25-001) submitted by Mr. Luis Armando Vega on August 14, 2025, requesting that the Agency initiate a safety defect investigation into premature degradation and detachment of the plastic underbody shields on Model Year (MY) 2020 Ford Explorer vehicles manufactured by Ford Motor Company. After conducting a technical review of the petition and other information, NHTSA's Office of Defects Investigation has concluded that that the issues raised by the petition do not warrant a defect investigation at this time. Accordingly, the Agency has denied the petition.

FOR FURTHER INFORMATION CONTACT:

Jayson Winick, Vehicle Defect Division C, Office of Defects Investigation, NHTSA, 1200 New Jersey Avenue SE, Washington, DC 20590. Telephone: 202-699-6480. Email: jayson.winick@dot.gov.

SUPPLEMENTARY INFORMATION:

Introduction

Interested persons may petition NHTSA requesting that the Agency initiate an investigation to determine whether a motor vehicle or an item of replacement equipment does not comply with an applicable motor vehicle safety standard or contains a defect that relates to motor vehicle safety. 49 U.S.C. 30162(a)(2); 49 CFR 552.1. Upon receipt of a properly filed petition, the Agency conducts a technical review of the petition, material submitted with the petition and any additional information. 49 U.S.C. 30162(a)(2); 49 CFR 552.6. The technical review may consist solely of a review of information already in the possession of the Agency or it may include the collection of information from a motor vehicle manufacturer and/or other sources. After conducting the technical review and considering appropriate factors, which may include, but are not limited to, the nature of the complaint, allocation of Agency resources, Agency priorities, the likelihood of uncovering sufficient evidence to establish the existence of a defect and the likelihood of success in any necessary enforcement litigation, the Agency will grant or deny the petition. See 49 U.S.C. 30162(a)(2); 49 CFR 552.8.

Background Information

The Office of Defects Investigation (ODI) received a petition dated August 14, 2025, requesting a defect investigation into an alleged defect of the “underbody shields” on the following vehicle model stated by the petitioner: MY 2020 Ford Explorer. The petition itself can be reviewed at NHTSA.gov under ODI number 11682326.

Summary of Petition

The petition alleges premature degradation and sagging/loosening of the underbody shields, even under normal usage conditions, potentially resulting in road debris if they were to detach completely. The Petitioner also alleged excessive noise and vibration while driving that progressively worsened over time, along with visible sagging of the shields underneath the vehicle.

Office of Defects Investigation Analysis

An analysis of the subject vehicle population was undertaken using complaints submitted to ODI. No related complaints were found in NHTSA's database for the subject vehicle population. Subsequently, ODI conducted a broader search for related complaints and field reports involving MY 2020-2025 Ford Explorer and Lincoln Aviator models, as these vehicles all utilize substantially similar underbody shields. No complaints or reports were found citing any allegations pertaining to any of the underbody shields.

Correspondingly, ODI reviewed manufacturer information and data and did not identify a trend related to the Petitioner's allegations.

After a thorough review of the materials submitted by the Petitioner and other relevant information available to the Agency, NHTSA has not identified sufficient evidence of a vehicle-based defect pertaining to the underbody shields of the subject vehicle. It is noteworthy that the Petitioner alleged the presence of detectability pertaining to this condition, including excessive noise and vibration while driving that progressively worsened over time, and visible sagging of the shields underneath the vehicle. ODI's findings are that there is a low risk of a complete ( printed page 19271) detachment or a projectile hazard related to this condition. Consequently, this petition is denied. The Agency reserves the right to take additional action if warranted by future circumstances.

Authority: 49 U.S.C. 30162(d) and 49 CFR part 522; delegation of authority at 49 CFR 1.95(a). [1 ]

Eileen Sullivan,

Associate Administrator for Enforcement.

Footnotes

1.

                     The authority to determine whether to approve or deny defect petitions under [49 U.S.C. 30162(d)](https://www.govinfo.gov/link/uscode/49/30162) and [49 CFR part 552](https://www.ecfr.gov/current/title-49/part-552) has been further delegated to the Associate Administrator for Enforcement.

Back to Citation [FR Doc. 2026-07144 Filed 4-13-26; 8:45 am]

BILLING CODE 4910-59-P

Published Document: 2026-07144 (91 FR 19270)

CFR references

49 CFR 552.1 49 CFR 552.6 49 CFR 552.8

Named provisions

Denial of a petition for a defect investigation

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Last updated

Classification

Agency
Transportation Department
Published
April 14th, 2026
Instrument
Notice
Legal weight
Non-binding
Stage
Final
Change scope
Minor
Document ID
91 FR 19270 / Docket No. NHTSA-2026-0925
Docket
Docket No. NHTSA-2026-0925

Who this affects

Applies to
Manufacturers Consumers
Industry sector
3361 Automotive Manufacturing
Activity scope
Vehicle safety compliance Defect investigation
Geographic scope
United States US

Taxonomy

Primary area
Product Safety
Operational domain
Compliance
Topics
Transportation Automotive Manufacturing

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