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USPTO Patent Granted for Battery Cell Leak Testing System

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Published March 24th, 2026
Detected March 25th, 2026
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Summary

The USPTO has granted a patent (US12586822B2) to Marposs for a system and method for leak testing finished battery cells. The system utilizes a vacuum chamber, pump, and a detection system connected via a capillary element to identify gas or vapor leaks from internal cell components. The patent was granted on March 24, 2026.

What changed

The United States Patent and Trademark Office (USPTO) has granted patent US12586822B2 to Marposs for a novel system and method designed for leak testing finished battery cells. The patented technology incorporates a vacuum chamber, a vacuum pump, and a specialized detecting and measuring system capable of identifying gases or vapors escaping from the cell. A key feature is the capillary element connecting the detection system to the vacuum chamber, facilitating the flow of leaked gases. The system also includes heating devices to make it memory-free, ensuring accurate and reliable testing of battery cell integrity.

This patent grant signifies a new technological development in battery manufacturing quality control. While not a regulatory mandate, it represents an advancement that manufacturers of battery cells, particularly those focused on safety and performance, may consider adopting or licensing. The filing date was July 13, 2021, and the patent was granted on March 24, 2026. No immediate compliance actions are required for regulated entities, but companies in the battery manufacturing sector should be aware of this patented technology.

Source document (simplified)

← USPTO Patent Grants

System and method for leak testing a battery cell

Grant US12586822B2 Kind: B2 Mar 24, 2026

Assignee

Marposs

Inventors

Elie Cohen, Giuseppe Vollaro

Abstract

Leak testing system (100) and method for leak testing a finished battery cell, comprising a vacuum chamber (4), a vacuum pump (6), a detecting and measuring system (1) to detect gases and/or vapors escaping from the cell, the gases and/or vapors deriving from parts and/or substances inside in the cell, and a capillary element (2) which connects the detecting and measuring system to the vacuum chamber and through which the gases and/or vapors leaking from the cell flow. The system further comprises heating devices adapted to heat at least one of the components of system, thereby making the system substantially memory-free.

CPC Classifications

H01M 10/4228 H01M 10/00-667 H01M 6/00-52 G01N 1/00-44 G01N 2001/00-4094 G01M 3/00-40

Filing Date

2021-07-13

Application No.

18015566

Claims

20

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Named provisions

System and method for leak testing a battery cell

Source

Analysis generated by AI. Source diff and links are from the original.

Classification

Agency
USPTO
Published
March 24th, 2026
Instrument
Notice
Legal weight
Non-binding
Stage
Final
Change scope
Minor
Document ID
US12586822B2

Who this affects

Applies to
Manufacturers
Industry sector
3254 Pharmaceutical Manufacturing
Activity scope
Battery Manufacturing Quality Control
Geographic scope
United States US

Taxonomy

Primary area
Manufacturing
Operational domain
Product Development
Topics
Product Safety Quality Control

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