← USPTO Patent Grants

Battery pack casing having crush resistance and thermal insulation for electrified vehicle

Grant US12592440B2 Kind: B2 Mar 31, 2026

Assignee

FCA US LLC

Inventors

Huiyang Yu, Cuicui Zhang, Jingjing Zhao, Gang Wang, Liang Hou, Caizhen Sun

Abstract

A battery pack assembly configured to be coupled to a battery housing for an electrified vehicle includes a battery case and an air column assembly. The battery case has a bottom surface, a forward wall, a rearward wall, a first sidewall and a second sidewall. The air column assembly is supported within the battery case and includes a first, second and third plurality of air columns. The first plurality of air columns are positioned along the bottom surface of the battery case. The second plurality of air columns are positioned outboard of the first plurality of air columns. The third plurality of air columns are positioned outboard of the second plurality of air columns and engage the forward wall, rearward wall, first sidewall and second sidewall of the battery case in an installed position. The battery case assembly mitigates impact damage to the battery housing in the installed position.

CPC Classifications

H01M 50/242 H01M 50/249 H01M 2220/20 H01M 10/625 H01M 10/658 B60K 1/04 B60K 2001/0438

Filing Date

2023-08-28

Application No.

18456654

Claims

17