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Traction battery packs with mixed material tray structures

Grant US12580256B2 Kind: B2 Mar 17, 2026

Assignee

FORD GLOBAL TECHNOLOGIES, LLC

Inventors

Derek Langley, Vladimir Vladimirovich Bogachuk, Shawn Michael Morgans

Abstract

Exemplary traction battery pack designs are disclosed for use in electrified vehicles. An exemplary traction battery pack may include an outer enclosure assembly that may house one or more battery arrays and/or other battery internal components. The outer enclosure assembly may include a tray having a mixed material or “hybrid” structure that provides a space efficient design. The tray may include a first subassembly made of a first material and a second subassembly made of a second, different material. The first subassembly may include a tub, and the second subassembly may include a heat exchanger plate. Central and perimeter joint strategies may be employed for securing the second subassembly relative to the first subassembly to provide the space efficient design.

CPC Classifications

H01M 50/204 H01M 10/613 H01M 10/625 H01M 10/6556 H01M 50/244 H01M 10/647 H01M 50/209 H01M 10/653 H01M 50/289 B60L 50/64 B60L 58/26

Filing Date

2022-05-26

Application No.

17825181

Claims

19