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METHODS OF PREPARING ELECTRODES AND ELECTROCHEMICAL DEVICES CONTAINING THE ELECTRODE

Application US20260081140A1 Kind: A1 Mar 19, 2026

Inventors

Jia Du, Dong Ren, Wenhan Niu, Michael McHale

Abstract

Provided herein are methods of preparing electrodes. The method comprises: combining an electroactive material, an electron conductive material, an electrolyte, and a polymeric binder, to form an active mixture; and shaping the active mixture to form an electrode. In some embodiments, the electrolyte comprises a salt and a nonaqueous solvent of the salt. In some embodiments, the solvent of the salt does not dissolve the polymeric binder. In some embodiments, the method does not include a drying step to remove the solvent and the nonaqueous solvent remains in the active mixture and the electrode. In some embodiments, the electrode as prepared has an areal capacity of at least 2 mAh/cm2 and a thickness of at least 30 μm.

CPC Classifications

H01M 4/364 H01M 4/0435 H01M 4/0471 H01M 4/58 H01M 4/623 H01M 4/625 H01M 10/0569 H01M 2004/021

Filing Date

2025-08-04

Application No.

19289562